BD Diesel EGR Cooler Replacement for Ford 2003-2004 6.0L PowerStroke w/Round Tube (up to 09/22/2003)

BD Diesel EGR Cooler Replacement for Ford 2003-2004 6.0L PowerStroke w/Round Tube (up to 09/22/2003)

This BD Diesel EGR Cooler Replacement is engineered specifically for Ford 6.0L PowerStroke diesel engines from 2003 to 2004 with round tube design up to 09/22/2003. Manufactured using TIG welded 304L stainless steel tubes measuring 0.375 inches outer diameter by 0.048 inches wall thickness, it replaces the OEM inner cores known for premature failure due to weak brazed joints.

The design incorporates water deflectors to increase coolant flow turbulence, enhancing heat dissipation and preventing coolant leaks that can cause severe engine damage such as hydrolock. This heavy-duty replacement unit is pressure tested and includes an O-ring and threaded insert for a secure fit. It requires no performance tuner and will not trigger the engine warning light.

• TIG welded 304L stainless steel construction
• 0.375 in. O.D. x 0.048 in. wall thickness tubes
• Water deflectors to improve coolant turbulence and heat dissipation
• Includes O-ring and threaded insert
• Pressure tested for reliability
• Prevents premature failure from weak OEM brazed joints
• 5-year limited warranty